Can Jigsaw Cut Aluminum

Last Updated on August 7, 2023

Yes, a jigsaw can cut aluminum. Aluminum is a soft metal and can be easily cut with a jigsaw.

Aluminum is a highly versatile and commonly used metal in various industries, including construction, aviation, and automotive. Cutting aluminum requires precision and accuracy, and a jigsaw can be a suitable option for this task. Compared to other cutting tools, a jigsaw is more manageable, lightweight, and easy to use.

However, to achieve the best results, you need to use the right blade and ensure that it is sharp enough. In this article, we will discuss the best blades to use for cutting aluminum with a jigsaw, safety precautions, and tips to help you get the job done correctly.


Cutting aluminum with jigsaw is possible, but requires certain precautions. The choice of blade, speed and accuracy are important factors to achieve clean, straight cuts on aluminum sheets of different thicknesses. It is preferable to use a metal cutting blade with a range of tpi appropriate for the thickness of the aluminum, and to fix the sheet properly with clamps or a vice to prevent shaking or bending during the cutting.

Safety measures such as wearing goggles, a mask and gloves should also be taken into consideration, as aluminum chips and dust can cause irritation or serious harm if breathed in or touched. Overall, while jigsaw can be a versatile and efficient tool for cutting aluminum, it is important to handle it with care and follow the manufacturer’s instructions to ensure optimal results and avoid accidents.

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