Can You Cut Lexan With Table Saw

Last Updated on September 3, 2023

Yes, you can cut lexan with a table saw. Here are the steps to follow for a smooth cutting process.

Lexan is a type of polycarbonate plastic that is commonly used for various diy and industrial applications. It is lightweight, strong, and highly durable, making it an ideal material for cutting boards, windows, and even bulletproof glass. However, cutting lexan can be a bit tricky, especially if you are not using the right equipment.

One of the most common tools used for cutting lexan is a table saw, but you need to take certain precautions to avoid damage to the material or the machine. In this article, we’ll show you how to cut lexan with a table saw safely and accurately.

Understanding Lexan Polycarbonate Sheets

Lexan is a brand name for polycarbonate sheets with a unique blend of properties. Unlike traditional plastic sheets, lexan sheets are shatter-resistant and offer high impact strength. They are lightweight and resistant to heat, uv radiation, and weathering. Lexan sheets are also highly flexible and can be shaped into a variety of forms.

In terms of thickness, they come in various sizes, including thin gauge sheets that are perfect for diy projects and thick gauge sheets used for industrial applications. When compared to other plastic sheets, lexan offers superior performance and longevity. However, cutting lexan sheets can be challenging due to its toughness.

To cut lexan, a table saw can be used, but it is crucial to use cutting blades specifically designed for polycarbonate sheets.

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Table Saws For Cutting Lexan

Before cutting lexan sheets with a table saw, it’s crucial to take safety precautions. Standard table saws may not be the best option for cutting lexan, as specialized saws are designed for this purpose. When selecting a table saw, consider factors such as blade type and size, as well as the saw’s horsepower and fence system.

Proper blade selection is also important, with carbide-tipped blades being the best option for lexan. Always wear protective equipment, such as safety glasses and gloves, when working with lexan sheets. Overall, cutting lexan with a table saw can be done safely and effectively with the right tools and precautions in place.

Cutting Lexan Sheets With A Table Saw

Yes, you can cut lexan with a table saw, but you need to prepare the sheets properly beforehand. Cutting straight lines is simple, but curvy lines need patience and a steady hand. Making angled cuts takes practice, but with the right technique, you can achieve the result you desire.

Sometimes, you may encounter problems like melting or chipping of the lexan sheets while cutting. However, you can solve them by using the correct blade, reducing the saw speed, and using a cooling agent. Follow these tips and practice safely to achieve perfect cuts on your lexan sheets with a table saw.

Alternative Ways To Cut Lexan Sheets

Cutting lexan sheets with a table saw might not be the best idea. However, there are alternative ways to cut lexan sheets that can yield better results. One approach is to use a circular saw, which can offer more precision and control.

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Another option is to use a router, which allows for intricate cuts and curves. And if you need to make smaller cuts or detailed shapes, a jigsaw could be the way to go. When working with lexan, it’s important to use the right blade for the job, as well as protective gear like safety glasses and gloves.

By following these tips and techniques, you can cut lexan sheets with ease and confidence.


After careful consideration, we can confidently state that cutting lexan with a table saw is possible. However, it requires proper preparation and safety measures to get the best result. Be sure to use a fine-toothed blade and avoid feeding the lexan too quickly to prevent cracks and damage.

Also, wearing protective gear such as gloves and goggles can be helpful. Additionally, it is essential to keep in mind that lexan can emit toxic fumes, so proper ventilation is necessary to avoid inhaling any harmful chemicals. Cutting lexan with a table saw can be a viable solution if done correctly; however, if you are not confident in your abilities or don’t have the correct equipment, outsourcing to a professional may be a better option.

Remember to always prioritize your safety when handling potentially dangerous materials.

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